[guided]Let $S \subset I_n$ be a proper nonempty subset. The words "proper" and "nonempty" matter: nonempty gives an index $i \in S$, while proper gives an index $j \in I_n \setminus S$. Therefore $I_n$ has at least two elements, so $n \geq 2$. By the definition of $x_{i,S}$, the tuple $(x_{1,S},\dots,x_{n,S})$ contains at least one entry labelled by $\mathcal B$, namely $a \in \mathcal B$, and at least one entry labelled by $\mathcal C$, namely $b \in \mathcal C$.
We now invoke the precise external result needed here, the mixed free cumulant characterization of freeness. It says that if $\mathcal B$ and $\mathcal C$ are free unital subalgebras and $m \geq 2$, then every scalar free cumulant $\kappa_m(y_1,\dots,y_m)$ vanishes whenever each $y_i$ is chosen from one of the free subalgebras and the associated subalgebra-label map is nonconstant. We verify the hypotheses in the present situation. The order condition holds with $m=n$ because a proper nonempty $S$ can occur only when $n \geq 2$. The freeness hypothesis holds because $\mathcal B$ and $\mathcal C$ are assumed free. Finally, each entry $x_{i,S}$ lies in either $\mathcal B$ or $\mathcal C$, and the label map is nonconstant because the slots in $S$ are assigned to $\mathcal B$ while the slots in $I_n \setminus S$ are assigned to $\mathcal C$. Hence the criterion gives
\begin{align*}
\kappa_n(x_{1,S},\dots,x_{n,S})=0.
\end{align*}
Since this argument applies to every proper nonempty subset $S \subset I_n$, all mixed terms in the multilinear expansion vanish.
The expansion from the first step was
\begin{align*}
\kappa_n(a+b,\dots,a+b)=\sum_{S \subset I_n}\kappa_n(x_{1,S},\dots,x_{n,S}).
\end{align*}
The subset $S=I_n$ contributes $\kappa_n(a,\dots,a)$, the subset $S=\varnothing$ contributes $\kappa_n(b,\dots,b)$, and every other subset contributes zero. Therefore
\begin{align*}
\kappa_n(a+b,\dots,a+b)=\kappa_n(a,\dots,a)+\kappa_n(b,\dots,b).
\end{align*}
This proves the identity for the fixed $n \in \mathbb N$. Since the choice of $n$ was arbitrary, the identity holds for every $n \geq 1$.[/guided]